Urgent Order: 40,000 BBQ Grills in 15 Days-How Windspro Mobilized 27 Factories To Achieve The Impossible
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Urgent Order: 40,000 BBQ Grills in 15 Days-How Windspro Mobilized 27 Factories To Achieve The Impossible

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Urgent Order: 40,000 BBQ Grills in 15 Days-How Windspro Mobilized 27 Factories To Achieve The Impossible

(1) Project Background

This was a promotion project for a Russian warehouse-style supermarket chain involving desktop BBQ grills, with extremely tight timelines and strict requirements:

    

    Total Delivery Time: Only 50 days to complete the entire project

    Delivery Scale: One-time delivery of 13 containers containing 40,000 desktop BBQ grills

    Product Complexity: Each unit involved 43 different components

    Actual Production Time: After accounting for development and detail finalization, only 15 days remained for production

(2) Solution: Massive Supply Chain Coordination


Supply Chain Mobilization Scale

Assembly Factories: 5 assembly factories operating simultaneously

Component Suppliers: 3 suppliers arranged for each component for parallel production

Total Coordination Scale: 27 different factories working in tandem simultaneously — Windspro's largest supply chain coordination project to date


Precise 15-Day Production Schedule

1. Preliminary Preparation (Day 0):

Rapid communication with each company about available capacity

Flexible order allocation based on each factory's capacity

Engineering teams deployed in batches to conduct on-site inspections at different partner factories

2. Material Production and Delivery (Days 1-8):

27 factories began simultaneous component production

All materials completed and delivered to assembly plants within 8 days

On-site engineers ensured quality standards and proper packaging and installation

3. Assembly Phase (Days 9-13):

5 assembly factories conducted distributed assembly simultaneously

40,000 units assembled within 5 days

4. Quality Inspection and Packing (Days 14-15):

All semi-finished products returned to Windspro headquarters

Complete quality inspection and packing within 2 days

Loading of 13 containers prepared for shipment

(3)Key Success Factors

Advance Inventory Advantage: 

Since this was a hot-selling product, we had pre-stocked some key components with longer lead times, securing valuable time for the project

Flying Inspection Mechanism: 

Engineering teams are stationed at factories in batches, monitoring production quality in real-time to ensure every step meets standards

Flexible Order Allocation: 

Dynamic order distribution based on real-time factory capacity, maximizing production efficiency

Geographic Advantage: 

The strategic location of Zhongshan Dongfeng Industrial Park enabled more efficient logistics coordination

(4) Project Results

On-Time Delivery Rate: 100% — We successfully delivered even when the client had given up on launching this season

Client Recognition: The client originally believed they couldn't make this season's promotion and planned to postpone to the next peak season, but our successful delivery earned high recognition for Windspro's focus and execution capability

Cost Optimization: While maintaining speed, costs only increased by 5%

Record-breaking: This was the shortest delivery cycle for a project of comparable scale at Windspro

(5) Industry Comparison

Industry Standard: 

Similar projects typically require a 60-day production cycle

Our Advantage: 

We completed it in just 15 days, a 75% speed improvement

Competitive Barrier: 

Only a few large-scale factories can achieve such delivery speed, yet Windspro, as a mid-sized factory, 

achieved the responsiveness of major manufacturers through our flexible supply chain system

(6)Case Insights

This case fully demonstrates Windspro's core competitive advantages:

Exceptional Supply Chain Integration: Ability to coordinate 27 factories in efficient collaboration simultaneously

Flexible Production Scheduling System: Dynamic order allocation based on real-time capacity

Rigorous Quality Control: Never compromising quality standards even under extreme time pressure

Strategic Inventory Management: Advance planning for key components of hot-selling products

When other factories say "impossible," Windspro proves through action what "focus" and "execution capability" truly mean. This is not just a successful delivery — it's a perfect demonstration of Windspro's supply chain capabilities.


Windspro Electrical, headquartered in Zhongshan City, Guangdong Province,has rapidly emerged as a prominent Chinese manufacturer of small domestic appliances.

CONTACT INFORMATION

Phone:+86-15015554983
WhatsApp:+852 62206109
Email: info@windsprosda.com
Add:36 Team Tongan West Road Dongfeng Town Zhongshan Guangdong China(Huang Ganchu Iron Factory Shed Two)

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